The Automated Battery Burst Tester Explained


Accidents are a part of the job, but when you have the right machine to determine the danger beforehand, it changes everything. 

Working within several industries where products are pressurized is risky. The slightest miscalculation of the pressure a machine can take can result in a fatality. That is why the Automated Battery Burst Tester was engineered. This machine has revolutionized how the industry’s safety program functioned. 

We will be getting into the details of the machines to help you understand them better before you have them installed. 

What is Automated Battery Burst Tester?


This machine is used in the industry to determine the exact pressure where the batter casings fail. 
The pressure range at which the battery is tested comes between atmospheric to 5000 PSI (pneumatic system) and atmospheric to 60,000 PSI (hydraulic system).

There are two types of testing methods, which are used to determine the results, which include:

• Vent release test 
• Crimp release test 

The tests help determine the exact pressure point at which the vent leaks or the battery’s crimp bursts. 
The machine was invented to improve customer acceptance by working on a variety of the machine’s features, which include: 

• Cost
• safety aspects
• resistance to high power charging
• durability
• recyclability 
• consideration of scale-up for manufacturing. 

Alongside that, the aging mechanisms of cells, test procedures, and standard developments are also examined. The machine is used to determine the safety across industries to ensure the longevity of the testing material without damage. 

Benefits of Automated Battery Burst Tester


There are several reasons why this machine has seen a rise in use in the industry. You can benefit significantly by using it to determine safety across the industry. Some of the benefits include: 

• Accurate Pressure Transducer and Results 
The pressure we apply on the testing material needs to be closely monitored. The wrong reading would result in wrong results. This machine provides accurate pressure application and reading. By applying even pressure, the results determined from this machine are the most accurate results you will get. 
• User-Defined Testing Conditions 

You, as the experimenter, define the testing conditions, including:

  • the holding time
  • target pressure
  • pressurization rate on the testing material.

 The conditioning allows you to create a near similar environment to reality, increasing the accuracy of how the testing material will perform in reality. 

• over-pressurization Safety 

The machine has a fail-safe system that provides you with an added layer of protection when conducting the test. If by chance, you increase the pressure for the test and there is an accident, the machine will adjust accordingly. The fall-safe system will activate and keep you safe from any potential harm. 

• Automated and Manual Control

The machine has windows-based software that handles all the operations. You can control the data collection, measurement, and other machine activities through this system. The report is also generated automatically by the machine. You can either set the controls and let the machine automatically takeover or do everything manually. The choice is completely yours. 

Conclusion 

The test conducted is accurate, and the results are available in real-time. The closest to reality results ensure that the industry standards are not compromised at any point. 
To keep your name up in the industry, you have to follow through with the standards because investors only trade with those who provide high-quality equipment. 

Would you be putting the Automated Battery Burst Tester to use to keep the standards of your equipment high? Let us know in the comments below. 


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